Over the centuries, boilers have evolved from coal-fired giants to digitally optimized, high-efficiency systems that shape our energy future. Every step of the way, the boiler industry has been forged by tradition and fueled with innovation.
Thomas Savery, a British engineer and designer, created the first operational steam engine. It was known as the "Savery Engine." Savery's concept involved using steam to create a vacuum, which allowed for the extraction of water from mines. This simplified mining. This was a significant advancement for steam technology, paving the path for more advancement in the future.
Thomas Newcomen's steam engine was the first practical atmospheric engine, using steam to create a vacuum that allowed atmospheric pressure to push a piston, primarily to pump water out of flooded mines, revolutionizing mining and kickstarting the Industrial Revolution by providing a powerful, reliable heat engine for industrial use. It worked by filling a cylinder with steam, condensing it with a cold-water spray to create a vacuum, and letting the outside air pressure force the piston down, which operated a pump beam.
Water at 130°F can scald exposed skin.
James Watt conceived a separate condenser, a separate chamber to cool the steam, keeping the main cylinder hot, dramatically boosting efficiency from previous models. This innovation drastically cut fuel consumption by about 75%, making steam power much more practical and economical.
United States Patent issued in 1831 to Eastman for a double chamber steam engine, signed by U.S. President Andrew Jackson.
George Babcock and Steven Wilcox patented their water-tube boiler design, which used tubes inside a firebrick-walled structure to generate steam that could generate steam under higher pressure and more efficiently than existing designs.
Estimates indicate that more than 2,200 people died from steam explosions in the late 1800’s.
Thomas Edison orders a boiler to power his machine shop and laboratory in Menlo Park, New Jersey.
Mary Walton Patented her first “Smoke Consumer,” an innovative system designed to reduce emissions from factory boilers. Her invention is widely regarded as one of the earliest precursors to the modern industrial wet scrubber used today.
American Society of Mechanical Engineers (ASME) is established in New York City. ASME was founded as a way for engineers to discuss concerns brought by the rise of industrialization and mechanization which included the need to ensure the safety of equipment used in manufacturing and construction, particularly boilers and pressure vessels, redefined the organization’s purpose and set the tone for the impact it has on humanity today.
Informal meetings of boiler manufacturers in 1888 led to a convention that took place in Pittsburgh, PA in April 1889 that included the official formation of the American Boiler Manufacturers Association (ABMA) where the constitution of the organization was adopted.
The Reed water tube boiler was launched and differed from locomotive boilers, also known as "fire tube boilers", in that water passed through steam-generating tubes mounted directly above the furnace. Advantages of the water tube boiler included comparative lightness and the ability to run at higher pressures.
There are ~163,000 industrial and commercial boilers in operation in the United States: 43,000 industrial boilers and 120,000 commercial boilers.
The U.S. Navy purchases first coal-fired water tube marine boiler. Water-tube boilers were a significant and developing technology for marine use, offering advantages over the older, heavier fire-tube (Scotch marine) boilers.
Low pressure air-atomizing oil burners were developed and in use as part of early efforts to efficiently atomize fuel oil for combustion. The period saw significant advancements in oil-burning technology generally, with various methods of atomization emerging. The core principle behind atomization is breaking liquid fuel into a fine mist or minute particles, which increases the surface area exposed to oxygen, resulting in hotter, faster, and more efficient combustion. Early methods for this included using mechanical pressure and vaporization with compressed air or steam.
Grover Shoe Factory Disaster, a boiler explosion in Brockton, Massachusetts killed 58 people and injured 117. The disaster helped drive Massachusetts to establish comprehensive boiler safety laws and contributed to the movement toward standardized boiler construction and inspection.
ASME formed its Boiler Code Committee to develop uniform rules for boiler construction and safety, responding to widespread boiler accidents and inconsistent regulations across states.
The first ASME Boiler & Pressure Vessel Code was created at only 114 pages long. Today's code has expanded to 28 books, reflecting more than a century of advances in boiler and pressure-vessel safety.
The National Board registration system created a permanent manufacturer's data record for registered boilers, a concept that remains part of boiler safety and traceability more than a century later.
Caroline Haslett trained in engineering with the Cochran Boiler Company and became an authority on steam plant equipment. In 1919, she became the first secretary of the Women's Engineering Society, helping open engineering careers to generations of women. She became one of Britain's most influential advocates for electrification and women in engineering, and was made a Dame in 1947.
The National Board of Boiler and Pressure Vessel Inspectors was formed to address a wide range of Boiler & Pressure Vessel Code (BPVC) interpretations and promote greater safety to life and property through uniformity in the construction, installation, repair, maintenance, and inspection of pressure equipment.
John C. Cleaver joined forces with Raymond Brooks to form Cleaver-Brooks and produced the world's first packaged boiler.
The International Brotherhood of Boilermakers formally amended their constitution to admit women members for the first time, largely due to the demand for shipbuilders during WWII.
World War II created an enormous demand for skilled boilermakers and shipyard workers. In California’s Bay Area alone, the boilermaker workforce grew from roughly 3,000 before the war to more than 150,000 by 1943, driven by the rapid expansion of wartime shipbuilding.
Oiler-industry expertise even contributed to the Manhattan Project: B&W built the 214-ton steel containment vessel nicknamed “Jumbo” for the Trinity atomic bomb test.
First Use of Television for Boiler Water-Level Monitoring. Closed-circuit television was first used to remotely monitor boiler drum water-level gauges, allowing operators to observe this critical safety measurement from a control room.
The membrane tube wall design is introduced with seamless tubes welded together with a steel membrane bar between the tubes and made into a large tube panel. This innovation shortened construction time and made boilers less expensive to produce. It also increased the output of the boilers.
EPS boilers often operate at 90 psig Saturation temperature at 90 psig is ~330°F.
Nationwide Boiler builds the world's first trailer-mounted package boiler for commercial rental.
The Clean Air Act established federal authority to regulate air pollution from industrial sources. By 1971, new standards for large fossil-fuel-fired boilers limited emissions of particulate matter, sulfur dioxide (SO₂), and nitrogen oxides (NOₓ).
National Energy Act Passed in response to the energy crises of the 1970s, the National Energy Act promoted energy conservation and reduced dependence on oil and natural gas. The legislation significantly influenced the boiler industry by encouraging greater efficiency, alternative fuels, and changes in industrial boiler fuel use.
Microprocessor-Based Burner Management Systems (BMS) emerge, offering precise, automated sequencing for safe light-off, modulation (low fire to full fire), and shutdown, replacing older electromechanical relays for better safety and efficiency in industrial boilers.
Research in what would become Ultra-Low-NOx (Nitrogen Oxide) burners takes place at Lawrence Berkeley National Laboratory (LBNL).
ABMA celebrates 100 years of advancing the boiler industry.
Industrial Combustion developed the "LN" burner in 1989, the first UL-approved flue gas recirculation (FGR) burner system to meet stringent California emissions.
Riley Stoker develops dual-fuel firing with coal and natural gas implementing natural gas firing to help existing coal plants adapt to changing economics and environmental regulations, improving competitiveness by leveraging existing infrastructure for cleaner, more efficient operation.
The commercial building sector began shifting to compact modular boiler footprints. This was spearheaded by early breakthrough projects in 1999 that replaced massive legacy steam systems with multiple networked, high-efficiency hot water units.
The National Board registration system created a permanent manufacturer's data record for registered boilers, a concept that remains part of boiler safety and traceability more than a century later.
The U.S. EPA published its initial National Emission Standards for Hazardous Air Pollutants for major source industrial, commercial, and institutional boilers—commonly known as the Boiler MACT rule—forcing a massive shift in alternative fuel handling, biomass, and emissions compliance.
Jane Terry, AJAX Boiler and Nancy Stephenson, CORMETECH were elected to the ABMA Board of Directors as the first women to serve on the Board.
ABMA launches BOILER 2022, the first industry conference and tradeshow exclusively for boilers in Dallas. TX with over 1,000 attendees.
Nancy Simoneau, President of Groupe Simoneau is elected as first international and first female Chair of the Board of Directors.
After the success of BOILER 2022 and BOILER 2024, the event is given a new name and fresh re-brand. The ABMA Boiler Expo is well-positioned to be the only expo focused specifically on the purchasing, operation and maintenance of boilers, now and into the future.